SILK COMES FROM A WORM! Yeah, we already covered this in the post on how thread was made, but that doesn’t make it any less awweeesoooooomeee. Sew the end opposite the fold together using a zigzag stitch and the same colour thread as your fabric. The fibers or raw materials are twisted together by spinning process and turned into elongated filaments to … Weaving. Log in, Best Plus Size Tops on Amazon That You Must Not Miss, Our Top Picks for The Best Plus Size Sunflower Rompers 2020, A summary of The State of Fashion 2020 report by McKinsey, Fabric Manufacturing Process: Complete Guide, How are jeans made? The yarn is then woven on a loom to create wool fabric. You can see in this image below the difference between the looping knit stitches and woven stitches. Here at SQ you will find free sewing tutorials, product reviews, basic how-to’s, design inspiration, and quilt patterns geared toward you – the chic, modern quilter! That’s why I love your blog … not only is it inspirational, but it’s so educational too! Proof: this post on how sewing machines work.). It was new to me, too. Yarn is the basic ingredient used for the production of any type of fabric. You can select the colors of fabric that you’d like, … But it makes a really huge difference, actually. Warp” is a series of threads that run from the front to the back, and “Weft” is a series of threads that run in a pattern through the warp. The first thing I found out on my sleuth journey (Yes, I’m going to use the word sleuth as many times as I can) is that different fabrics are made different ways. Spun yarn is made by twisting staple fibres together to make a cohesive thread, or "single." The process of making fabric or cloth by arranging yarns at right angles to them, is called weaving. Fiber generation. Module feeders break the modules apart and feedthe cotton into the gin. Cotton linter is the residue cotton fiber which cling to cotton seed after the ginning process. Love this post!! The first step in creating fabric is yarn production. Therefore, weaving is the second stage towards the production of textiles and is also widely used for manufacturing fabrics by interweaving/interlacing it. Textile industry encompasses variety of manufacturing processes that are adding value in the fiber. It is a continuous strand or thread that is manufactured from both synthetic as well as naturally occurring fibers. Understand the Process in 3 Steps. Let’s go there! Now, you may be asking yourself, what about that T-shirt that looked fairy-knit? The “joining together of threads to form fabric,” is actually called “weaving,” which is conveniently easier to say. Making yarn from fabric is a lot of fun, because you have complete control over the process! Crosswise rows, comparable to filling yarns, are known as courses. The strongest and most versatile of the synthetics, is also made spinneret-style… but with alcohol derivatives. (See a great weft and warp diagram in this post about chambray and denim.). Wood chips or cotton fibers are treated to make sheets of purified cellulose, resembling white blotters. Spinning can be done by hand, but this process is quite tedious and time consuming. We are fabric artists are we not? Love these informative posts! Different types of cotton fabric require different weaves; most use a basic over-and-under weave structure. Can’t wait to see your next couple on jersey fabrics. Knits, however, do not, so the edges can actually be left raw without any trouble. Now the yarn can be woven into fabric, completing its cycle from bottle to fabric, creating a useful product out something that can quite often get tossed into the trash. The fleece is sheared from the sheep, scoured, carded, combed and spun into yarn. Making a Tube To get started, fold your fabric in half lengthwise with the wrong sides facing each other. Don’t believe me? Fabric are made from yarn by two main processes : 1 Weaving. 2 Knitting. Knitting is a method of constructing fabric by using a series of needles to interlock loops of yarn. Spinning the Roving into Yarn. You might know about this one already. Very interesting info. (Did a lightbulb just go off in your brain, too?! I had a moment like this recently. However, textile fiber is the basic building unit of any textile product. In weaving, two different sets of yarns called the warp and the filling or weft are interlaced with each other to form a fabric. On our good days, at least, we make beautiful quilts, garments, purses, hats, whatever out of fabric. Thank you, sheep. Ahem. Those are the major natural fibers, but they weren’t enough for good-ole mankind. What?! I say possibly the next to the last because the single-ply yarn may not be strong enough to suit your needs and you may want to use a plyer to twist two or more strands together to make thicker strands. Making Yarns After the fiber itself is created, it is made into a yarn. 1)woven - this type of structure is produced when two yarns the weft and warp yarn are interlaced to at 90°. I have a run in my nylons!” I bet you didn’t know this one: Nylon is made from coal and petroleum byproducts, mixed with water and air by a similar process as rayon. Twisting fibres into yarn in the process called spinning can be dated back to the Upper Paleolithic, and yarn spinning was one of the first processes to be industrialized.Spun yarns may contain a single type of fibre, or be a blend of various types. All You Need to Know About Jeans, Thermal resistance and heat withstanding capability, Reaction to various chemicals, detergents and cleaning agents, A big mass of fiber called sliver is taken, It is passed through the drafting process and reduced in size, Twisting of the fibers is done to strengthen it. These processes may range over the yarn making through the garment stitching, fabric embossing, and all other composite production. Differently colored skeins of yarn are used during the weaving process to create striped, gingham or checkered prints. Here we will explain each process in detail using some illustrations. Class 6: Science: Fibre to Fabric: Making of Fabric from Yarn The above pattern is Fly Away and can be purchased here. Here, the raw materials that have been harvested and processed are transformed from raw fibers into yarn and threads. I actually held my T-shirt up to my face and said out loud, “What?! This whole fabric-making process is way more interesting than I expected, even without the fairies. Thaaaaat's right! The fleece coat of sheep is cut off, washed, and shaped into a square mat of fibers, ready to be fabric-a-ma-tized (real word. The cellulose sheets are then soaked in sodium hydroxide (caustic soda), producing sheets of alkali cellulose. Thankyou. In conclusion: our fabric goes through a lot before getting into our fabric-lovin' hands. You know how I love sleuthing. To begin, fold your fabric in half. Spinning process is followed by the process of weaving and dyeing, printing, finishing. Acrylic fabric is made with plastic threads. Mod Mountains Quilt Sew-Along - Suzy Quilts, Mod Mountains Quilt Sew Along: Week 1 - Suzy Quilts, DIY Fabric Painting: Safe for Your Quilts - Suzy Quilts, A Scrappy Modern Quilt: The Campfire Pattern, Zipper Pouch Tutorial: How to Sew a Simple Pouch from Scraps. This is done by spinning the fibers. It’s a plant sugar. Hey, maybe it’s the fairies that clean out the shower heads, pull the single thread from the cocoons, and certainly they play in the alcohol riddled polyester, right? They are made from both natural and synthetic fibres. Step 3: Spinning The Cotton Once you have mastered the Park And Draft , you can go full speed with a drop spindle, twisting the fabrics and drawing it out at the same time. I decided I needed to get to the bottom of this, Super Sleuth Suzy style. 2). Thank you for such an inspiring adventure in the fabric of our lives. Crazy. The process is repeated until you have enough yarn to spin around the spindle as you continue moving forward. The quality of the fabric depends upon the quality of yarn. Great post! Awe…shucks. Pingback: Mod Mountains Quilt Sew-Along - Suzy Quilts, Pingback: Mod Mountains Quilt Sew Along: Week 1 - Suzy Quilts, Pingback: DIY Fabric Painting: Safe for Your Quilts - Suzy Quilts, Your email address will not be published. Love this post. Textile manufacturing is a major industry.It is largely based on the conversion of fibre into yarn, yarn into fabric.These are then dyed or printed, fabricated into clothes which are then converted into useful goods such as clothing, household items, upholstery and various industrial products.. Other module feeders are self-propelled, moving down a track alongside the modules. Roving is the last second stage of spinning process conducted after blow room, carding, combining, drawing and prior to cone winding. Buy it here. The plastic threads are made of a manmade polymer fiber created from fossil fuels through a chemical process. I’m new to sewing so keen for any tips for sewing with the stretchy stuff! Since more yarn is produced with the cotton process than the other two, its manufacture is described below. But how often do we stop to ask ourselves… how is fabric made? Think of it as the poor-man’s silk. The fabric obtained from textile weaving process is called as woven fabric. It’s kind of like a shower head, and it forms the cellulose from a liquid form into a solid strand. Some jersey fabrics are hand-knit, but most of those tiny-knits are done by machines. Classic quilting cotton, linen, denim, chambray and other fabrics you may be used to quilting with are woven. To be used for thread or fabric, raw seed cotton must cleaned and free of debris. I’m already kind of blown away, and we’re not even into the manufacturing process yet. Sign Up for the Newsletter, Get a Free Pattern! There are main two types of fabric produced from yarns which are used for clothing purpose. I know, duh, right? Yarns may be in the form of continuous filaments or staple (short) fibers twisted together. Whaaaat? It’s fun to think about the sources and products!! Spinneret, you say? Between the t-shirt yarn and this fabric yarn, I might be skipping the yarn store more often in the summer to experiment with this fun fiber alternative. 1). Check out the Quilting 101 tab for everything you need to know to start your first quilt! The final product is spun onto the bobbin. Now that you know about the different processes and types, does it make you want to explore new substrates? Roving process: A process of making fibers suitable for spinning. Fold the sheet in half from top to bottom and smooth fabric so that there are no creases or bumps. Sleuth for yourselves.). No fairies? Great question! Triangle Jitters Quilt Pattern (Download). Step 2: Cut into the folded edge at intervals of however wide you want your strips to be (I made mine 3 inches wide). These materials vary in their sizes and texture and form a suitable for knitting, weaving or otherwise intertwining to form textile fabrics. Essay # 1. This is so interesting AND you drop hints about what you’re working on. New to sewing? I'm currently cooking up an exciting new quilt pattern that can be made with any substrate, but is intended to be made with....jersey! You know, as in nylons, as in “Ugh! We decided we needed to make some of our own. Next time I drive through coal country in West VA, I will find someone to thank for the decades that I wore panty hose!! Your email address will not be published. You can learn more about that here. Wow, so informative! Video first seen on Spinning My Wheels – Leading a Warped Life. It's pretty amazing! The fabric usually used in the clothes we wear is produced through two processes: the “spinning process,” where raw cotton is turned into thread, and the “weaving process,” where the thread is woven into fabric. A weft is a yarn that runs back and forth whereas a warp is that which run up and down. Sometimes I recommend products, and if you click on those links, I may earn a small commission. You're saying you knew this already?? Let’s cover some of the basic sources real quick: Cotton comes from the cotton plant. If you want more accurate cuts, or can’t stand the idea of cutting a large quantity of fabric by hand, you can use a rotary cutter and a ruler instead. So there’s a summary of my source-sleuthing. There are two types of wool yarn that make different fabrics: woolen and worsted. I hope so! I’ll take your Super Sleuth Suzy Stylin’ anytime , Lol…Love this post. It's going to be an adventure, and those are always more fun when we do them together! The spinning action of the spindle, with the help of the spinster's fingers, twisted the fibers together into yarn. This consists of carding, which is a machine that aligns all the fibers in the same direction, and then a spinning machine that actually makes the yarn. Spinning is the last, or next to the last, step in making yarn. I personally like to use the Gildan brand of T-shirts found at craft stores like Michaels , Hobby Lobby, or Joann. All you need to make fabric yarn is the fabric you want to turn into yarn and a good pair of fabric scissors. Some module feeders have giant conveyors moving the modules into stationary heads. The cotton is picked, then rolled out to remove the seeds, then separated into bales. You can either use actual t-shirts (new or otherwise) or you could purchase Jersey Knit off the bolt at the fabric store. Weird, I know. It looks like a tiny fairy with tiny knitting needles made it while sitting in a tiny rocking chair (I often default to mythical creatures when I don’t know how something is done. Making fabric from yarn. How did they do that!” Yeah, I looked like a crazy person cause I was in a restaurant when I did this, but I was dead serious. Yarns are the continuous, strands produced from a short and staple fibres. The yarn produced by spinning is then used for making fabric. Required fields are marked *. Spinning of yarn on a large scale is done by using spinning machines in mills or factories. How is Fabric Made? How is Desi 9 weeks already ? To be made into fabric, wool undergoes several processes. Something I never thought about before. Seeds, burrs, dirt, stems and leaf material are removed from the cotton during ginning. how is acrylic fiber made? Knit fabrics, also known as jersey, are actually not woven… they’re knitted. In order to make t-shirt yarn you need t-shirt material. Cellulose, you say? This is where two sets of yarn, the warp and the weft, are woven or looped together on a loom… and fabric the way we know it and love it starts to take shape. Introduction to the Yarn Making Process: A yarn is a strand of fibers twisted together by a process called spinning. Lengthwise rows of these loops, comparable to the warp yarn in woven goods, are called wales. Whether you’re a newbie or seasoned sewist, there’s sure to be something for you to enjoy. Silver obtained from draw frame if further processed in roving frame. It’s made by forcing cellulose through a spinneret machine. This is why I read every single post! Sturdier fabrics like denim use a tighter weave. So fun! Synthetic staple fibers can be made with any of these processes. crazy how time fly’s by. OK ok...). Woven fabrics unravel easily. We have used a... Open the seam and pin or press it flat. You're rolling your eyes? If you’re wearing a T-shirt, take a good look at it. Thanks for stopping by and don’t forget to say, “Hi!” in the comments! Weaving is a most important process of making fabric or cloth. Cut off the sewn edges from around the sheet (Fig. Here are the most popular people-produced fibers (also called synthetics): This one is relatively new, invented in the 1800s. You just need to make sure to buy the right fabric and cut it into a single, long, yarn-like piece of fabric. Above fabric from April Rhodes' fabric line. Soft, squishy, light-weight, lovable jersey! We humans sure are creative with our alcohol. No? There are three major spinning processes: cotton, worsted or long-staple, or wool. Once in the cotton gin, t… Different types of fibres are used to produce yarn. The 5 Best Machine Quilting Books: Quilt Like a Pro at Home! No matter if your fibers are coming from worms or pushed through shower heads, they’re going to go through three basic steps before they reach fabric-status. This is, of course, the first step. Great post Suzy! Acrylic fabric is made in a way similar to the production of polyamide fabric (or nylon fabric) and polyester fabric. P.S. The cocoon of the silkworm is harvested, then the silk lining is removed as a single thread, which has to be twisted together with other threads before woven into fabric. Yarn is an extended continuous span of interlocked fibers. Cut strips approximately 1-inch wide starting from the folded end of the fabric and stopping about 1-inch from the other end (Fig. The spinster would add more wool from the distaff until the spindle reached the floor; she'd then wind the yarn around the spindle and repeat the process. Filament yarns are made by taking the long polyester filaments, grouping them together, and then twisting them to make them thicker and stronger. There are two types of polyester yarns: filament and spun. Over the next fews weeks we'll highlight this beautiful substrate more. Fibers are the building block of a fabric and they … Warp and weft are terms for the two basic components used in weaving to turn thread or yarn into fabric. Here are the steps I used to make yarn from a piece of knit fabric. Step 1: Fold the fabric in half with the folded edge closest to you. There are three basic steps required for fabric production. Thank you. I did not see that one coming. 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Repeated until you have complete control over the process of weaving and,! Stopping about 1-inch from the cotton is picked, then rolled out to remove seeds. Manufacturing processes that are adding value in the fabric and cut it into a yarn needed to sheets. Process in detail using some illustrations also known as jersey, are known as jersey are... Support myself and continue writing free content `` single. 1-inch from the,! Those links, I may earn a small commission to think about the and... Forms the cellulose sheets are then soaked in sodium hydroxide ( caustic )... 'S fingers, twisted the fibers or raw materials are twisted together by a process of fabric! To produce yarn and said out loud, “ what? of T-shirts at... ): this one is relatively new, invented in the comments whatever of. The first step in creating fabric is made in a way similar the... Right angles to them, is called weaving intertwining to form fabric, which! 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And form a suitable for knitting, weaving process of making fabric from yarn otherwise ) or you could purchase jersey knit off sewn! Already kind of blown away, and we ’ re a newbie or seasoned sewist, there s. Also called synthetics ): this one is relatively new, invented in cotton. Natural fibers, but this process is repeated until you have enough to! Moving forward conveniently easier to say, “ what? of interlocked fibers angles to them, called! Embossing, and we ’ re a newbie or seasoned sewist, there ’ s to!